Production Process & Loss Management – OptigoApps

Streamline Jewelry Manufacturing with Total Transparency and Efficiency
Optigo’s Production Process & Loss Management Module is crafted for the highly specialized workflows of the jewelry manufacturing industry. From initial design orders to final finished pieces, the system brings unmatched precision, tracking, and automation into your daily production activities — while helping reduce wastage, improve karigar efficiency, and maintain accurate material accountability.

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Complete Visibility Across the Production Lifecycle

Track every step of your jewelry manufacturing — from design creation to job completion.
Our platform enables centralized management of production orders, component-wise consumption, melting, and karigar task assignment.
Capabilities Include:
Design-to-finish production tracking
Mapping of raw material to finished items
Daily job sheet and karigar allocation
Multi-stage production workflows
Real-time production progress monitoring

⚙️

Raw Material Consumption Control

Ensure accurate and efficient raw material usage by monitoring gold, diamonds, and gemstones in real time.
Prevent overconsumption, and calculate yield vs actuals.
Karigar-wise material handover & receipt logs
Raw-to-finished item conversion history
Real-time stock deduction from production issue
Automatic adjustments on melting returns and loss

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Wastage & Loss Tracking

Minimize invisible losses and wastage in every production step.
Optigo records every unit consumed, lost, or returned — giving you accurate material costing and helping you recover hidden value.
Melting loss logging
Pilferage and damage alerts
Rework tracking and reconsumption logging
Wastage vs ideal comparison dashboard

👷

Karigar & Job Work Management

Handle internal and external job work assignments with full accountability.
Maintain transparency in karigar performance, timings, and material usage.
Karigar-wise performance reports
Job card generation with task lists
Material handover receipts with valuation
Customer raw material job work management
Billing for external job work

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Production Planning & Scheduling

Align your operations with delivery timelines.
Plan each stage of production based on order type, complexity, and karigar availability.
Priority-based order queues
Expected vs actual delivery timelines
Pending stage alerts
Dashboard for delay identification

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Integration with Inventory, Orders & Accounts

The production module works in sync with:
Inventory – For issuing raw materials and receiving finished stock
Order Management – Link customer orders directly to production
Accounts – Track job charges, billing, and karigar settlements

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Reporting & Analytics

Make smart decisions with powerful reports:
Production output vs material usage
Karigar-wise task performance
Order completion analytics
Daily/weekly job status reports

Why Optigo for Production & Loss Management?

Specialized for jewelry manufacturing workflows
Prevents material leakage & improves yield
Improves karigar efficiency & accountability
End-to-end traceability from raw to finished
Saves cost by reducing production errors & delays
With Optigo, you get total control over jewelry production — from design to delivery — while minimizing waste, improving productivity, and gaining deep insights into your operations.

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